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What is the common name for aluminium chloride?

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Introduction

Aluminium chloride is a cornerstone compound in the realm of inorganic chemistry, known for its pivotal role in various industrial processes. Recognized by the CAS:7446-70-0, aluminium chloride is integral to the production of several chemicals and materials that are essential in modern society. Its applications span from serving as a catalyst in organic synthesis to being a critical component in the manufacturing of pharmaceuticals and petrochemicals. This article delves into the common nomenclature, properties, synthesis, applications, and safety considerations associated with aluminium chloride, providing a comprehensive understanding of this vital chemical compound.

Common Nomenclature of Aluminium Chloride

The compound aluminium chloride is commonly referred to simply as "aluminium chloride," reflecting its composition of aluminium and chlorine elements. In the context of chemical nomenclature, it is denoted by its empirical formula, AlCl3. This nomenclature is standardized across the scientific community to ensure clarity and uniformity in communication. In some industrial settings, especially in the United States, the spelling "aluminum chloride" is also used, aligning with the American English spelling of the metal aluminium.

Varieties of Aluminium Chloride

Aluminium chloride exists primarily in two forms: anhydrous aluminium chloride and aluminium chloride hexahydrate. The anhydrous form is a white to pale yellow crystalline solid, highly hygroscopic, and has significant industrial importance due to its role as a catalyst. The hydrated form, aluminium chloride hexahydrate, appears as a white crystalline solid and is commonly used in applications requiring less reactivity.

Chemical Properties and Molecular Structure

Aluminium chloride is characterized by its strong Lewis acid properties, making it an effective catalyst in a variety of chemical reactions. The molecular structure of anhydrous aluminium chloride is complex; in the solid state, it forms a layered cubic close-packed lattice, while in the liquid and vapor phases, it exists as dimeric molecules (Al2Cl6). This dimerization is temperature-dependent and reverses upon heating.

Reactivity and Hydrolysis

Anhydrous aluminium chloride reacts exothermically with water to produce hydrochloric acid fumes and aluminium hydroxide. This hydrolysis reaction necessitates careful handling and storage to prevent moisture ingress. The compound's reactivity with moisture underscores the importance of airtight containers and controlled environments in industrial settings to maintain its integrity and prevent hazardous reactions.

Industrial Applications of Aluminium Chloride

The versatility of aluminium chloride is reflected in its wide range of industrial applications. It is predominantly used as a catalyst in organic synthesis, particularly in the production of hydrocarbons through the alkylation and acylation of aromatic compounds.

Organic Synthesis and Catalysis

In organic chemistry, aluminium chloride is indispensable in Friedel–Crafts reactions, enabling the formation of complex aromatic compounds. Its ability to accept electron pairs allows it to facilitate the generation of carbocations, which are essential intermediates in electrophilic aromatic substitution reactions. This catalytic action is crucial in the synthesis of dyes, fragrances, pharmaceuticals, and polymers.

Moreover, aluminium chloride is employed in isomerization and hydrocracking processes within the petrochemical industry. By promoting the rearrangement of molecular structures, it enhances the production efficiency of high-octane fuels and lubricants, contributing significantly to the energy sector.

Pharmaceutical Industry

The pharmaceutical industry leverages aluminium chloride in the synthesis of active pharmaceutical ingredients (APIs). Its catalytic properties facilitate the construction of intricate organic molecules, enabling the development of medications with specific therapeutic effects. Compounds synthesized using aluminium chloride catalysts include antihistamines, antidepressants, and antipsychotic medications, highlighting its importance in healthcare.

Other Industrial Uses

Beyond catalysis, aluminium chloride is utilized in the manufacturing of rubber products, where it aids in polymer cross-linking processes. It is also involved in the production of aluminum metals through electrolytic processes and serves as a flux in metallurgical applications to remove impurities from molten metals.

Synthesis and Production Methods

Industrial production of aluminium chloride commonly involves the direct chlorination of molten aluminium. The reaction is highly exothermic and requires precise control to ensure safety and product purity:

2 Al + 3 Cl2 → 2 AlCl3

Alternatively, it can be produced by reacting aluminium oxide with hydrogen chloride gas, although this method is less prevalent due to higher operational costs.

Process Optimization

Advancements in production technologies focus on optimizing reaction conditions to maximize yield and minimize environmental impact. Innovations include closed-loop systems that recapture chlorine gases and energy integration strategies to utilize the exothermic heat generated during the reaction for other process requirements.

Safety Measures and Handling Guidelines

Due to its reactive nature, aluminium chloride requires stringent safety measures during handling and storage. It is classified as a hazardous material, necessitating the implementation of comprehensive risk management practices in industrial settings.

Personal Protective Equipment (PPE)

Personnel handling aluminium chloride must wear appropriate PPE, including chemical-resistant gloves, safety goggles, and protective clothing. In environments where dust or fumes may be present, respiratory protection is also essential to prevent inhalation of harmful particles.

Storage Protocols

Aluminium chloride should be stored in airtight containers made of materials resistant to corrosion, such as glass or certain plastics. Storage areas must be dry and well-ventilated to prevent moisture accumulation and the resultant hydrolysis reaction. Emergency response measures should be in place to address accidental releases or exposures promptly.

Environmental Considerations

The environmental impact of aluminium chloride must be carefully managed. Effluents containing aluminium chloride can harm aquatic ecosystems due to their high acidity and aluminium content. Regulatory agencies impose strict guidelines on the disposal of aluminium chloride waste to mitigate environmental risks.

Waste Management

Industries are required to neutralize waste aluminium chloride solutions before disposal. This process typically involves the addition of basic compounds to raise the pH and precipitate aluminium as a hydroxide, which can then be filtered and disposed of according to hazardous waste protocols.

Sustainability Initiatives

Ongoing research aims to develop more sustainable practices involving aluminium chloride. This includes recycling spent catalysts and exploring alternative substances with lower environmental footprints. These efforts align with global sustainability goals and the chemical industry's move toward greener processes.

Regulatory Compliance and Standards

Compliance with international and local regulations is imperative when dealing with aluminium chloride. The compound is subject to classification under various hazard communication standards, including the Globally Harmonized System of Classification and Labelling of Chemicals (GHS).

Transportation Regulations

Aluminium chloride is regulated during transportation under the United Nations Recommendations on the Transport of Dangerous Goods. It is classified as a Class 8 corrosive substance, requiring specific packaging, labeling, and documentation to ensure safe transit and compliance with international shipping regulations.

Workplace Exposure Limits

Occupational exposure limits for aluminium chloride are established to protect workers from potential health hazards. Organizations such as OSHA and the National Institute for Occupational Safety and Health (NIOSH) provide guidelines on permissible exposure limits (PELs) and recommend control measures for airborne concentrations.

Advancements in Research and Technology

Recent advancements in chemical research have expanded the applications of aluminium chloride. Nanotechnology, materials science, and environmental chemistry are areas where aluminium chloride plays an increasingly significant role.

Nanomaterials Synthesis

Aluminium chloride is utilized in the synthesis of alumina nanoparticles, which have applications in catalysis, electronics, and biomedical devices. The controlled hydrolysis of aluminium chloride enables the production of nanoparticles with specific sizes and morphologies, essential for tailoring material properties for targeted applications.

Environmental Remediation

In environmental chemistry, aluminium chloride is investigated for its potential in treating industrial effluents. Its ability to precipitate phosphates and heavy metals from wastewater offers a method for reducing pollutant levels, contributing to cleaner water resources.

Alternatives and Sustainable Practices

To address the challenges associated with aluminium chloride's reactivity and environmental impact, research into alternative catalysts and sustainable practices is ongoing. Solid acid catalysts, such as zeolites and heteropoly acids, offer potential replacements in certain reactions, providing similar catalytic activity with reduced hazards.

Ionic Liquids and Green Catalysts

Ionic liquids have emerged as promising green catalysts, exhibiting low volatility and tunable properties. Their application in Friedel–Crafts reactions presents an avenue for reducing reliance on traditional aluminium chloride catalysts, aligning with environmental sustainability goals.

Case Studies and Industrial Examples

Several case studies highlight the critical role of aluminium chloride in industrial success. For instance, a pharmaceutical company leveraged aluminium chloride catalysis to enhance the yield of a key intermediate, reducing production costs and improving product purity. Similarly, a petrochemical facility implemented advanced handling systems for aluminium chloride, significantly reducing incident rates and environmental releases.

These examples underscore the importance of integrating comprehensive knowledge of aluminium chloride's properties and safe handling practices into industrial operations.

Conclusion

Aluminium chloride, commonly identified by CAS:7446-70-0, remains an indispensable compound in multiple industrial sectors. Its efficacy as a catalyst in organic synthesis and its application across diverse fields such as pharmaceuticals, petrochemicals, and materials science attest to its versatility. As industries evolve, the emphasis on safety, environmental stewardship, and sustainability drives innovation in the use and handling of aluminium chloride. A thorough understanding of its properties, risks, and regulatory requirements is essential for professionals engaged in its application, ensuring that aluminium chloride continues to contribute significantly to scientific and industrial advancements.

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